ENGINEERING SPECIFICATIONS
Subsystem Parameter
Matrix & Metallurgy
Verified mechanical tolerances, electrical ratings, and alloy compositions designed for seamless OEM CAD integration and APQP release.
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01 HV Wiring Harness Specifications
Nominal Voltage Rating 1000VAC / 1500VDC
Conductor Cross-Section Up to 120 mm²
Continuous Current (40°C Amb.) Up to 450A
Dielectric Breakdown Test 8.0 kV AC / 60 sec
Conductor Type Al / Cu
ULTRA SONIC WELDING READY
02 Battery Pack Busbar Metallurgy
Copper Material Grade C1100 ETP (Cu ≥ 99.90%)
Aluminium Alternative EN AW-1050A / EN AW-6060 T6
Surface Plating Finish Nickel (3-5μm) / Tin (5-10μm)
Insulation Dielectric Strength >8 kV/mm (UL94-V0)
Thermal Cycle Resistance -40°C to +130°C 1000 Cy)
LASER WELDING READY
03 LV Wiring Harness Specifications
Nominal Voltage Rating 12V / 24V / 48V
Typical Wire Sizes 0.35 mm² to 6mm²
Operating Temperature Up to +150°C
Protection Level IP67/IP69K
Applications Instrument Panel, Engine, ECUs
ISO 16750 Compatibility
04 HV PDU Specifications
Nominal Voltage Rating 1000VAC / 1500VDC
Conductor Cross-Section Up to 120 mm²
Continuous Current (40°C Amb.) Up to 450A
Dielectric Breakdown Test 8.0 kV AC / 60 sec
Conductor Type Al / Cu
LV-214 Compatibility
05 ED&D Services Scope
Product Development Cycle Prototype to Mass Production
Engineering Analysis CAE/Simulation, DFMEA, PFMEA
BOM Analysis Feasibility, Alternatives
Product Validation Electrical, Reliability
Design and Modeling Capital Design, NX,ACad A
LASER WELDING READY
06 BESS Specifications
Nominal Voltage Rating 12V / 24V / 48V
Typical Wire Sizes 0.35 mm² to 6mm²
Operating Temperature Up to +150°C
Protection Level IP67/IP69K
Applications IP67/IP69K
LV-214 Compatibility
07 Material Trading Partnership
Nominal Voltage Rating 1000VAC / 1500VDC
Conductor Cross-Section Up to 120 mm²
Continuous Current (40°C Amb.) Up to 450A
Dielectric Breakdown Test 8.0 kV AC / 60 sec
Conductor Type Al / Cu
LV-214 Compatibility
08 Process Equipment Specification
Copper Material Grade C1100 ETP (Cu ≥ 99.90%)
Aluminium Alternative EN AW-1050A / EN AW-6060 T6
Surface Plating Finish Nickel (3-5μm) / Tin (5-10μm)
Insulation Dielectric Strength >8 kV/mm (UL94-V0)
Thermal Cycle Resistance -40°C to +130°C(1000 cy)
LASER WELDING READY
09 CCS and Laminated Busbars Spec
Nominal Voltage Rating 12V / 24V / 48V
Typical Wire Sizes 0.35 mm² to 6mm²
Operating Temperature Up to +150°C
Protection Level P67/IP69K
Applications IP67/IP69K
LV-214 Compatibility
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